There are two cover interlocks -- a safety interlock that disables carriage drive,
[1] and a logical interlock that informs the controller of a cover open condition.
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The safety interlock switch resides at the upper right front corner of the chassis. Here's a view of it.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgfGRS8byW0ZOekuexwEhJlmgT2J-NdEyt3SAEqIYRM-d_E0y1Ll33VZyJnprHDNm3xYZBeBajJU28BiSIFp_3uuj0GYXzahnsEaVriM2HYB-8A2fzzV922qIBirPS1AKEzn5lyJ9pcer0I/s400/DSC00352.JPG)
The switch is actuated indirectly by means of a pivoted paddle that's quite strongly spring loaded. 'Easiest way to cheat it is to clamp a small set of Vise-Grips on the upper corner of the switch's mounting bracket, just above the actuating paddle, like so.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEj93jgRRSBhZ2de_arHlefQr96vOjGwVAp8_BNZwd37TD3kID6bwYBsUgtN5s3gGKUKQNxaJRIpYMYJQE-uT6inz-wSQn1wjJg11evij8K54oLpB3DEVYwcOPMvdL04647JPZzyhyphenhyphenuKopVM/s400/DSC00353.JPG)
Clamp on the Vise-Grips good and tight so they won't tumble on you while the machine is running.
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The logical interlock comprises two Hall-effect sensors at the upper edge of the control panel. They're 'actuated' by a permanent magnet embedded in the front of the access cover.
Cheating those sensors is a bit awkward; here's the best arrangement I've come up with for doing it so far.
![](https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgG7VVbbrEIYZBJuZ_UvbOxgZdJyeNt7kRJsqzKLnFqKFPcA-VChACqXeAji2BFjqUaxS0PR1hHEueh1rYEjk8uArJ4tV2tcrKyCUz9Y18Eds6YYjmDcovzVZTEujzkRcebvcfue3ZVqiPq/s400/DSC00354.JPG)
Lash a suitable magnet in place with rubber bands. (The magnet in the photo is from a cabinet door latch.) The sensors are sensitive to magnetic polarity, so you have to experiment a bit to find the magnet orientation that works.
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Note:
[1] An inoperative safety interlock will cause a Left End Alarm condition. See
this post for an explanation.
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