Sunday, November 13, 2011

LexmarkT63X -- Routine Teardown/Overhaul Checklist

This document is a condensation of a procedure. It can serve as a checklist once one is familiar with all the information in the procedure.

PRELIMINARIES:

1) Auto Size Sensing; Tray Bias Roller

2) Maintenance Count

3) Page Count

4) Error Log

ORDER OF WORK:

1) Toner Cartridge

2) Paper Tray (Tray 1)

3) Redrive Cap

4) Fuser Cleaning Wand Cover

5) Fuser Cleaning Wand

6) Paper Support

7) Back Door

8) Redrive Assembly

9) Left Side Cover

10) Right Side Cover

11) MP Feeder Door/Platform

12) Fuser

13) Power Supply Output Connector Cover

14) Power Supply

15) Control Panel Clear Cover and Overlay

16) Cartridge Access Door w/Latchbar and Spring

17) Top Cover

18) Main Fan Grille

19) System PCA Pan Cover

20) PTO Cover

21) Upper Deflector

22) MP Feeder Pick Roll

23) MP Feeder Lower Deflector/Elevator Flap Assembly

24) Pick Rolls

25) Inner Deflector

26) White Glide

27) Transfer Roller

28) Charge Roller

29) Post-Transfer Paper Deck

30) Blow out Chassis. Blow out four optical sensors.

31) Printhead

32) Paper Feed Alignment Gearing and Drum Drive Gear -- inspect and clean gear teeth A/R.

33) MP Feeder Pickup Clutch -- lubricate sparingly with WD-40.

34) PTO Vertical Shaft -- pack grease around its two bearings.

35) Transfer and Charge Roller Bearings

36) Reassemble the machine back through item '13)', the power supply output connector cover. Install the MP Feeder Door/Platform, the left and right side covers and the paper support.

37) Wipe the paper tray's slide ledges with WD-40. Fill it with paper and install it in the printer.

38) Install the cartridge. Set the machine aside.

39) Overhaul the fuser per the procedure.

40) Complete the reassembly of the machine.
- Fuser.
- Redrive Assembly.
- Back Door.
- Fuser Cleaning Wand.
- Fuser Cleaning Wand Cover.
- Redrive Cap.

41) Test operability.

42) Clear the error log.

43) Clear the maintenance count.

44) Remove paper from tray 1.

45) Remove the cartridge if it doesn't belong to the machine.

46) Install a bubble-pack restraint under the charge roller.

47) Tape the front of the machine shut.

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